Powderless Plastisol Transfer Ink – Gallon – For Cotton, Polyester & Blends

Total Ink Solutions® Powderless Plastisol Transfer Ink is a revolutionary plastisol ink designed for direct-to-transfer (DTT) applications, eliminating the need for adhesive powder while ensuring vibrant, long-lasting heat transfers. This high-opacity, phthalate-free ink streamlines the transfer process, making it ideal for custom apparel, branding, and high-volume production.

With superior adhesion, durability, and a soft-hand finish, this plastisol ink simplifies printing, allowing screen printers to produce high-quality transfers with a smooth, professional look.

Key Features & Benefits

✔ No Powder Required – Eliminates the need for DTF adhesive powders, creating a cleaner, more efficient transfer process.
✔ Vibrant, High-Opacity Colors – Ensures bold, full-color prints with excellent coverage on dark and light fabrics.
✔ Soft-Hand Prints – Produces a smooth, flexible finish for comfortable wear.
✔ Durable & Wash-Resistant – Maintains color integrity and stretchability after multiple washes.
✔ Easy Application & Fast Production – Works seamlessly in direct-to-transfer (DTT) workflows, reducing steps and increasing efficiency.
✔ Phthalate-Free & Eco-Friendly – Meets CPSIA & Prop 65 compliance standards.

Recommended Applications

✔ Cotton
✔ 50/50 Cotton-Polyester Blends
✔ Light & Dark Fabrics (Use a white underbase for best results on dark materials.)

Technical Specifications

• Ink Type: Powderless Plastisol Transfer Ink
• Viscosity: Medium-bodied for smooth application & easy transfer
• Opacity: High (suitable for light and dark garments)
• Curing Temperature: 315°F - 325°F (157°C - 163°C) for full adhesion
• Flash Time: 250°F (121°C) for 3-5 seconds
• Shelf Life: 12 months from manufacturing date

How to Use Powderless Plastisol Transfer Ink for Transfers

Screen Printing Process:

1. Print the Transfer Design: Use a coated transfer film to print the design in reverse.
2. Flash Cure the Design: Flash at 250°F (121°C) for 3-5 seconds to gel the ink before final curing.
3. Cure the Transfer Sheet: Heat press or conveyor cure at 315°F - 325°F (157°C - 163°C) for full transfer readiness.

Heat Press Application to Fabric:

1. Pre-Press the Garment: Press fabric for 5 seconds to remove moisture.
2. Position the Transfer: Place the DTF film onto the garment.
3. Press at the Recommended Temperature:
   • 300°F - 315°F for 8-12 seconds
   • Medium pressure
4. Peel & Finish: Peel hot or cold, depending on desired finish.

Screen Printing Guidelines

✔ Mesh Count: 125-200 for best results
✔ Stencil Type: Water-resistant emulsion
✔ Squeegee: 65-75 durometer for smooth, even application
✔ Curing: Fully cure at 315°F - 325°F for durable, crack-resistant transfers
✔ Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and efficient cleanup.

Storage Recommendations

✔ Store between 65-90°F (18-32°C) to maintain ink quality.
✔ Avoid exposure to high temperatures before use.
✔ Use within one year of manufacture for best results.

Safety & Compliance

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards.
✔ Prop 65 Compliant – Safe for use in apparel printing applications.
✔ Non-Phthalate Formulation – Eco-friendly and safe for children’s garments.
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks.

Available Packaging Options

✔ Pints
✔ Quarts
✔ Gallons
✔ 5-Gallon Containers
✔ 30-Gallon Drums
✔ 55-Gallon Drums
✔ 220-Gallon Totes

Why Choose Total Ink Solutions® Powderless Plastisol Transfer Ink?

For screen printers and heat transfer professionals looking for a cleaner, more efficient transfer process, Total Ink Solutions® Powderless Plastisol Transfer Ink provides superior adhesion, high-opacity color, and a smooth application without the need for powders. Whether printing fashion apparel, sportswear, or promotional garments, this innovative plastisol ink ensures a high-quality, long-lasting finish.