3D High-Density Plastisol Ink – Colors – 5 Gallon – For Cotton, Polyester & Blends

Total Ink Solutions® 3D High-Density Plastisol Ink, engineered for achieving raised, dimensional effects in screen printing. This high-viscosity plastisol ink is designed to build up layers, creating thick, textured designs that stand out on apparel, accessories, and specialty prints.

Perfect for logos, bold lettering, and creative textured effects, this phthalate-free ink delivers crisp, durable, and stretchable prints with long-lasting color vibrancy. Whether printing on cotton, poly-blends, or specialty fabrics, this ink ensures a professional, high-quality finish every time.

Key Features & Benefits

✔ High-Density 3D Effect – Creates thick, raised prints with extreme dimension.
✔ Sharp Edges & Defined Details – Provides clean, crisp designs without distortion.
✔ Durable & Flexible – Maintains texture and adhesion after multiple washes.
✔ Creamy, Easy-to-Print Formula – Designed for smooth application & layering.
✔ Bleed Resistant – Prevents dye migration on polyester blends.
✔ Soft-Hand & Stretchable – Prints remain comfortable and flexible on garments.

Recommended Applications

✔ 100% Cotton
✔ Cotton/Polyester Blends (Low-bleed polyester requires an underbase)
✔ Thick or Textured Fabrics (Best for applications needing a raised, tactile effect.)

How to Prepare the Screen for High-Density Printing

1. Choose the Right Screen Mesh:

   • Standard Mesh Count: 110-160 mesh for bold high-density effects.
   • Lower Mesh (86-110) for thicker deposits.
   • Higher Mesh (160-200) for fine, detailed raised designs.

2. Use a Thick Emulsion Layer:

   • Coat the screen 3-5 times on both sides to achieve a high stencil build-up.
   • Let the emulsion fully dry between coats for maximum thickness.
   • Recommended emulsions: Capillary Film (200+ microns) or thick dual-cure emulsions.

3. Expose Properly for Thickness:

   • Use a longer exposure time to fully harden the thick stencil.
   • Test the stencil before printing to ensure durability.

4. Check the Screen for Proper Registration:

   • Ensure the stencil edges are crisp and free from pinholes.
   • A well-prepared screen ensures precise high-density prints.

Printing & Curing Instructions

Printing Process:
✔ Use a Sharp-Edge Squeegee (70-75 durometer) for clean ink deposit.
✔ Print with Heavy Pressure to push ink through the thick stencil.
✔ Flash Cure at 220°F - 250°F (104°C - 121°C) for 3-5 seconds.

Curing Process:
✔ Final Cure at 320°F - 330°F (160°C - 165°C) for 30-40 seconds.
✔ The 3D effect fully expands during curing.
✔ Avoid overheating to prevent flattening the raised effect.

Technical Specifications

• Ink Type: High-Density Plastisol
• Viscosity: Thick-bodied for maximum height & build-up
• Opacity: High (works well on dark & light fabrics)
• Curing Temperature: 320°F - 330°F (160°C - 165°C)
• Flash Time: 220°F - 250°F (104°C - 121°C) for 3-5 seconds
• Shelf Life: 12 months from manufacturing date

Clean-Up Instructions

✔ Use OPTIWASH 125 - Ink Remover for fast and efficient screen cleaning.

Storage Recommendations

✔ Store at 65-90°F (18-32°C) for optimal ink performance.
✔ Avoid direct sunlight and extreme heat exposure.
✔ Use within one year of manufacture for best results.

Safety & Compliance

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards.
✔ Prop 65 Compliant – Safe for apparel printing applications.
✔ Non-Phthalate Formulation – Eco-friendly and safe for children's garments.
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks.

Available Packaging Options

✔ Pints
✔ Quarts
✔ Gallons
✔ 5-Gallon Containers
✔ 30-Gallon Drums
✔ 55-Gallon Drums
✔ 220-Gallon Totes

Why Choose Total Ink Solutions® 3D High-Density Plastisol Ink?

For screen printers looking to create bold, dimensional prints, Total Ink Solutions® 3D High-Density Plastisol Ink delivers superior puff effects, sharp edges, and long-lasting durability. Whether designing textured logos, raised lettering, or custom fashion prints, this high-opacity, bleed-resistant ink guarantees a standout, professional finish.