Puff Plastisol Ink – 56 Colors – Raised Puff Print for Cotton, Polyester & Blends

Puff Plastisol Ink rises and expands as it cures for a soft, raised, three-dimensional puff print in 56 colors. Built on our low-cure performance chemistry, it cures cool at 290–310°F, stays super-stretch and bleed-resistant, and gives a bold, tactile finish on polyester, spandex and performance blends. CPSIA-compliant and phthalate-free, made in Hackensack, New Jersey.

56 colors. Pint, quart, gallon and 5 gallon. Heat cure. Made in the USA.

Also available in larger quantities — 30-gallon and 55-gallon drums; call 201-487-9600 for volume and discount pricing.

Features & benefits

• Raised 3D puff effect — rises when cured for a soft, dimensional print
• 56 colors — bold, tactile coverage
• Low cure (290–310°F) — runs cool; super-stretch and bleed-resistant
• Soft, flexible hand — the puff film moves with the garment
• CPSIA-compliant & phthalate-free — made in the USA

Always run a test print first. Before any production run, print and fully cure a test on your exact garment and check the effect, opacity, hand and wash-fastness. It's the best habit in the shop — if you're not sure on settings, call us at 201-487-9600 before you run the job.

What it prints on

• 100% polyester — jerseys, performance tees, athletic wear
• Spandex & performance blends — the super-stretch film moves with the fabric
• Poly blends & sublimated garments — prone to dye migration — the bleed blocker holds color back

Printing & curing

• Mesh: 60–110 for a full, high-rise puff; finer mesh for a lower rise
• Squeegee: 65, 75 or 80 durometer — or a 70/90/70 triple durometer
• Flash: 240–260°F between colors
• Cure: curing is a time-and-temperature process — bring the full ink film to 290–310°F (143–154°C); the low cure is what keeps polyester dyes from bleeding; confirm with a temp gun or donut probe, not dryer air temp

Recommended companion products

• Nylon Bond 289 Additive — mix into this ink to bond prints to nylon and other slick synthetics (catalyst; stir in a small amount, limited pot life, always test first).
• Quick Flash Reducer — thins for easier printing.
• Soft Hand Base — softer hand feel.
• Pantone® Custom Color Match — send us your target Pantone® and we custom-mix the color for you (plastisol, solvent, UV & water-base).
• Cleanup: OPTI Wash 125 and OPTI Spot 303.

How close are we to your Pantone?

See our Standard Color → Pantone® (PMS) Match Chart — the closest Pantone® reference for every Total Ink Solutions standard color, with RGB and HEX values. For an exact, verified match, our UMX® system mixes to your target.

Safety, PPE & storage

• Wear nitrile gloves and safety glasses; avoid prolonged skin contact with uncured ink.
• Print with adequate ventilation; vent your dryer.
• Always stir before use.
• Storage & shelf life: keep sealed, out of sun. Shelf life 1–2 years. As an all-polyester low-cure ink, store at 60–80°F. In high heat expect container expansion — open carefully. Do not freeze.
• Refer to the Safety Data Sheet before use.

Compliance

CPSIA compliant (16 CFR 1303 <90 ppm; CPSIA §101 <100 ppm total lead) — safe for children's apparel. Phthalate-free.

⚠ WARNING (California Proposition 65): This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Questions?

Total Ink Solutions
200 South Newman Street, Unit 4 & 5
Hackensack, NJ 07601
Phone: 201-487-9600 · Fax: 201-487-9620
Email: sales@totalinksolutions.com