Reflective Plastisol Ink

Total Ink Solutions® Reflective Plastisol Ink Series, a premium phthalate-free ink designed to create a reflective glow when light hits it at night. This high-performance plastisol ink is ideal for contractors, safety professionals, athletic wear, and specialty apparel requiring maximum visibility in low-light conditions.

With excellent opacity, strong adhesion, and a smooth finish, this ink delivers long-lasting, vibrant prints on both light and dark fabrics. Unlike traditional reflective inks, this formula requires no underbase and achieves a high-reflective effect with just two hits, making production faster and more efficient.

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Key Features & Benefits

✔ Reflective Glow for High Visibility – Reflects light at night, ensuring safety in low-light environments.
✔ No Underbase Required – Achieve a reflective finish with just two ink layers, reducing print time and materials.
✔ Opaque Coverage – Provides solid, vibrant prints with excellent opacity on dark and light fabrics.
✔ Smooth Surface for Enhanced Reflection – Ensures consistent, smooth application that maximizes reflective properties.
✔ Excellent Adhesion – Bonds securely to various substrates, maintaining print durability and longevity.

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Recommended Applications

✔ Safety Apparel & Workwear – High-visibility prints for construction, traffic control, and emergency services uniforms.
✔ Athletic & Performance Wear – Ideal for running gear, sports jerseys, and fitness apparel.
✔ Fashion & Specialty Printing – Adds a unique reflective effect to streetwear, branded apparel, and promotional merchandise.

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Technical Specifications

• Ink Type: Reflective Plastisol Ink
• Viscosity: Medium-bodied for smooth printing & high reflectivity
• Opacity: High (no underbase needed)
• Curing Temperature: 320°F (160°C) for full cure
• Flash Time: 220°F (105°C) for 3-5 seconds
• Mesh Count: 60-95 mesh for optimal results
• Shelf Life: 12 months from manufacturing date

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Screen Printing Guidelines

✔ Use a 60 - 95 mesh screen for optimal ink deposit and reflectivity.
✔ Apply two hits of ink for maximum reflective effect.
✔ For multi-color jobs, apply reflective ink last for the best results.
✔ Test flash and cure times as reflective properties may extend drying times based on equipment used.

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Curing Instructions

• Flash Cure: 220°F (105°C) for 3-5 seconds.
• Final Cure: 320°F (160°C) for full adhesion and reflectivity.
• Avoid overheating to maintain the reflective properties.

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Clean-Up Instructions

✔ Use OPTIWASH 125 - Ink Remover for quick and effective cleanup.

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Storage Recommendations

✔ Store between 65-90°F (18-32°C) for optimal ink performance.
✔ Avoid exposure to direct sunlight and extreme temperatures.
✔ Use within one year of manufacture for best results.

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Safety & Compliance

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards, including:

• Lead Content: <300 ppm
• Phthalates: <0.1% DBP, DEHP
  ✔ Prop 65 Compliant – Ensures safe use for apparel printing applications.
  ✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks.
  ✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes.

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Available Packaging Options

✔ Pints
✔ Quarts
✔ Gallons
✔ 5-Gallon Containers
✔ 30-Gallon Drums
✔ 55-Gallon Drums
✔ 220-Gallon Totes

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Why Choose Total Ink Solutions® Reflective Plastisol Ink Series?

For screen printers needing high-visibility, safety-focused prints, Total Ink Solutions® Reflective Plastisol Ink Series offers outstanding reflectivity, superior adhesion, and vibrant coverage. Whether printing safety gear, athletic apparel, or specialty fashion pieces, this high-opacity, no-underbase-needed plastisol ink guarantees professional, long-lasting results.