The Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set is a premium-quality ink system designed for high-detail, multi-color screen printing applications. This comprehensive simulated process set includes high-opacity, smooth-blending inks formulated for photorealistic prints, fine halftones, and seamless tonal transitions on light and dark garments.

Engineered for manual and automatic screen-printing presses, this ink set ensures soft-hand prints, vibrant colors, and superior wash durability, making it perfect for simulated CMYK process printing, detailed color separations, and complex artwork.

Included Colors:

✔ White – Provides a bold, bright under base or highlight white.
✔ Black – Ensures rich contrast and deep shadows.
✔ Red – Delivers vibrant, high-opacity warm tones.
✔ Yellow – Produces bold, bright color separations.
✔ Magenta – Offers rich, warm mid-tone blending.
✔ Cyan – Creates cool, crisp transitions.
✔ Grey – Perfect for fine detail shading and soft blending.

This full set allows for precise color blending and smooth gradients, ensuring professional-quality prints with exceptional depth and detail.

Key Features & Benefits:

Complete Simulated Process Ink System – Designed for multi-color separations and high-resolution printing.
High-Opacity for Bold Coverage – Ensures rich, vibrant colors even on dark fabrics.
Soft-Hand Feel & Smooth Ink Flow – Creates lightweight, breathable prints with excellent stretchability.
Optimized for Halftone & Color Blending – Provides seamless tonal transitions for photorealistic results.
Durable & Wash-Resistant – Maintains color vibrancy and adhesion after multiple washes.
Works on Cotton, Blends & Dark Fabrics – Ensures clean, crisp prints with superior opacity.

Recommended Applications:

Simulated Process & Halftone Printing – Ideal for full-color, high-resolution images and fine-detail artwork.
Textile & Apparel Printing – Works on 100% cotton, blends, and dark-colored garments.
Multi-Color & High-Detail Printing – Perfect for photorealistic designs and complex color separations.

Technical Specifications:

Ink Type: Plastisol Simulated Process Ink
Viscosity: Medium-bodied for smooth ink flow and controlled printability
Opacity: High (ensures bold, accurate color reproduction)
Curing Temperature: 320°F - 330°F (160°C - 165°C) for full cure
Flash Time: 250°F (121°C) for 3-5 seconds
Shelf Life: 12 months from manufacturing date

Screen Printing Guidelines:

Mesh Count: 110-230 for standard prints, 250+ for fine details
Stencil Type: Water-resistant emulsion
Squeegee: 70-75 durometer for precise ink control
Curing: Fully cure at 320°F - 330°F (160°C - 165°C) for maximum wash durability
Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and efficient cleanup

Storage Recommendations:

✔ Store between 65-90°F (18-32°C) for optimal ink performance
✔ Avoid exposure to direct sunlight and extreme temperatures
✔ Keep containers sealed when not in use to prevent ink contamination
✔ Use within one year for best results

Safety & Compliance:

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards:

Lead Content: <300 ppm
Phthalates: <0.1% DBP, DEHP, DINP, DIDP

✔ Prop 65 Compliant – Safe for apparel printing applications
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks
✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes

Why Choose Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set?

Designed for professional-quality simulated process printing and halftone separations.
Provides excellent opacity, blending, and smooth tonal transitions.
Soft hand feel with long-lasting wash durability.
Perfect for screen printers specializing in high-resolution, multi-color graphics.

Whether printing high-definition images, simulated CMYK designs, or multi-layered artwork, the Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set ensures exceptional color accuracy, seamless blending, and professional-grade print quality.

CWB Simulated Process

CWB Simulated Process