CWB Complete Simulated Process Plastisol Ink Sets

The Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set is a premium-quality ink system designed for high-detail, multi-color screen printing applications. This comprehensive simulated process set includes high-opacity, smooth-blending inks formulated for photorealistic prints, fine halftones, and seamless tonal transitions on light and dark garments.

Engineered for manual and automatic screen-printing presses, this ink set ensures soft-hand prints, vibrant colors, and superior wash durability, making it perfect for simulated CMYK process printing, detailed color separations, and complex artwork.

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Included Colors:

✔ White – Provides a bold, bright under base or highlight white.
✔ Black – Ensures rich contrast and deep shadows.
✔ Red – Delivers vibrant, high-opacity warm tones.
✔ Yellow – Produces bold, bright color separations.
✔ Magenta – Offers rich, warm mid-tone blending.
✔ Cyan – Creates cool, crisp transitions.
✔ Grey – Perfect for fine detail shading and soft blending.

This full set allows for precise color blending and smooth gradients, ensuring professional-quality prints with exceptional depth and detail.

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Key Features & Benefits:

• Complete Simulated Process Ink System – Designed for multi-color separations and high-resolution printing.
• High-Opacity for Bold Coverage – Ensures rich, vibrant colors even on dark fabrics.
• Soft-Hand Feel & Smooth Ink Flow – Creates lightweight, breathable prints with excellent stretchability.
• Optimized for Halftone & Color Blending – Provides seamless tonal transitions for photorealistic results.
• Durable & Wash-Resistant – Maintains color vibrancy and adhesion after multiple washes.
• Works on Cotton, Blends & Dark Fabrics – Ensures clean, crisp prints with superior opacity.

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Recommended Applications:

• Simulated Process & Halftone Printing – Ideal for full-color, high-resolution images and fine-detail artwork.
• Textile & Apparel Printing – Works on 100% cotton, blends, and dark-colored garments.
• Multi-Color & High-Detail Printing – Perfect for photorealistic designs and complex color separations.

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Technical Specifications:

• Ink Type: Plastisol Simulated Process Ink
• Viscosity: Medium-bodied for smooth ink flow and controlled printability
• Opacity: High (ensures bold, accurate color reproduction)
• Curing Temperature: 320°F - 330°F (160°C - 165°C) for full cure
• Flash Time: 250°F (121°C) for 3-5 seconds
• Shelf Life: 12 months from manufacturing date

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Screen Printing Guidelines:

• Mesh Count: 110-230 for standard prints, 250+ for fine details
• Stencil Type: Water-resistant emulsion
• Squeegee: 70-75 durometer for precise ink control
• Curing: Fully cure at 320°F - 330°F (160°C - 165°C) for maximum wash durability
• Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and efficient cleanup

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Storage Recommendations:

✔ Store between 65-90°F (18-32°C) for optimal ink performance
✔ Avoid exposure to direct sunlight and extreme temperatures
✔ Keep containers sealed when not in use to prevent ink contamination
✔ Use within one year for best results

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Safety & Compliance:

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards:

• Lead Content: <300 ppm
• Phthalates: <0.1% DBP, DEHP, DINP, DIDP

✔ Prop 65 Compliant – Safe for apparel printing applications
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks
✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes

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Why Choose Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set?

• Designed for professional-quality simulated process printing and halftone separations.
• Provides excellent opacity, blending, and smooth tonal transitions.
• Soft hand feel with long-lasting wash durability.
• Perfect for screen printers specializing in high-resolution, multi-color graphics.

Whether printing high-definition images, simulated CMYK designs, or multi-layered artwork, the Total Ink Solutions® CWB Complete Simulated Process Plastisol Ink Set ensures exceptional color accuracy, seamless blending, and professional-grade print quality.