The Total Ink Solutions® Four Color Process Plastisol Ink – Complete Set is a high-performance CMYK ink system designed for detailed, full-color screen printing. Engineered for smooth ink flow, sharp halftone retention, and superior opacity, this ink set allows screen printers to achieve photorealistic color separations and simulated process prints with exceptional vibrancy and durability.
Formulated for manual and automatic presses, these low-viscosity plastisol inks provide soft-hand prints, excellent wash durability, and precise dot accuracy, making them ideal for high-end apparel printing, promotional graphics, and multi-color textile applications.
Key Features & Benefits:
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Complete CMYK Process Ink System – Includes Cyan, Magenta, Yellow, and Black (Key) for accurate full-color separations.
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Smooth, Low-Viscosity Ink for Halftones & Gradients – Ensures sharp dots, smooth transitions, and precise color blending.
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High-Resolution Printing – Perfect for photorealistic images, simulated process printing, and fine-detail graphics.
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Soft-Hand Feel & Superior Durability – Provides long-lasting, wash-resistant prints without excessive ink buildup.
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Works with Manual & Automatic Presses – Formulated for consistent ink flow and easy printability.
Recommended Applications:
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Photorealistic Full-Color Printing – Ideal for high-definition images and CMYK process separations.
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Light & Mid-Tone Garments – Best results on white and light-colored cotton and polyester fabrics.
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Multi-Color Screen Printing – Ensures consistent registration and ink clarity in complex designs.
Technical Specifications:
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Ink Type: Four Color Process Plastisol
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Viscosity: Low-bodied for smooth ink flow and dot retention
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Opacity: Transparent (designed for color layering on light-colored fabrics)
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Curing Temperature: 320°F - 330°F (160°C - 165°C) for full cure
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Flash Time: 250°F (121°C) for 3-5 seconds
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Shelf Life: 12 months from manufacturing date
Screen Printing Guidelines:
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Mesh Count: 230-305 for sharp halftones and fine details
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Stencil Type: Water-resistant emulsion
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Squeegee: 70-75 durometer for precise ink control
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Curing: Fully cure at 320°F - 330°F (160°C - 165°C) for maximum wash durability
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Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and efficient cleanup
Storage Recommendations:
✔ Store between 65-90°F (18-32°C) for optimal ink performance
✔ Avoid exposure to direct sunlight and extreme temperatures
✔ Keep containers sealed when not in use to prevent ink contamination
✔ Use within one year for best results
Safety & Compliance:
✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards:
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Lead Content: <300 ppm
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Phthalates: <0.1% DBP, DEHP, DINP, DIDP
✔ Prop 65 Compliant – Safe for apparel printing applications
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks
✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes
Why Choose Total Ink Solutions® Four Color Process Plastisol Ink – Complete Set?
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Achieves photorealistic, full-color prints with CMYK process separations.
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Smooth, low-viscosity ink ensures precise dot retention and detail.
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Soft-hand prints with long-lasting wash durability.
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Perfect for screen printers specializing in detailed, multi-color graphics.
Whether printing high-definition images, realistic portraits, or complex CMYK designs, the Total Ink Solutions® Four Color Process Plastisol Ink – Complete Set ensures exceptional quality, color accuracy, and professional-grade results.
