Athletic Polyester Plastisol Ink – 5 Gallon – For 100% Polyester & Performance Fabrics

Super Polyester Athletic Plastisol Ink Series, designed for maximum stretch, durability, and bleed resistance on challenging fabrics like polyester and Spandex. This phthalate-free, high-opacity plastisol ink ensures vibrant, long-lasting prints with exceptional flexibility and color stability, making it ideal for sports uniforms, activewear, and high-stretch materials.

With low cure temperatures to prevent dye migration, extra bleed resistance, and a soft-hand finish, this premium ink delivers professional-grade results on dark polyester and synthetic fabrics while maintaining print durability, flexibility, and color brilliance.

Key Features & Benefits

✔ Vibrant Colors – Formulated for rich, eye-catching prints on polyester and stretch fabrics.
✔ Creamy Texture – Ensures smooth, consistent application for uniform coverage.
✔ High Opacity – Provides excellent coverage on dark or highly pigmented fabrics.
✔ Extra Bleed Resistance – Prevents color migration, ensuring clean and crisp prints on dark polyester.
✔ Soft-Hand Prints – Leaves a comfortable, flexible feel on garments—perfect for activewear.
✔ Low Cure Temperature – Cures at 280°F - 300°F (137°C - 148°C) to prevent fabric scorching and dye migration.
✔ Short Flash Times – Optimized for fast production, reducing downtime and improving efficiency.
✔ Superior Stretchability – Designed to move with the fabric for unmatched flexibility and durability.

Recommended Applications

✔ 100% Polyester (including moisture-wicking and performance polyester fabrics)
✔ Spandex & Lycra (stretch garments and activewear)
✔ Dark Polyester Garments (sublimated fabrics, sportswear, and high-pigment poly materials)

Technical Specifications

• Ink Type: Super Polyester Plastisol
• Viscosity: Medium-bodied for smooth, consistent application
• Opacity: High (designed for dark polyester & synthetic materials)
• Curing Temperature: 280°F - 300°F (137°C - 148°C) for full cure
• Flash Time: 210°F (99°C) for 3-5 seconds
• Shelf Life: 12 months from manufacturing date

Screen Printing Guidelines

• Mesh Count: 86-160 for standard prints, 200+ for fine detail
• Stencil Type: Water-resistant emulsion
• Squeegee: 65-75 durometer, sharp edge for crisp details
• Curing: Fully cure at 280°F - 300°F (137°C - 148°C) for long-lasting results
• Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and effective cleanup.

Storage Recommendations

✔ Store at 65-90°F (18-32°C) for optimal ink performance.
✔ Avoid exposure to extreme heat or direct sunlight.
✔ Use within one year for best results.

Safety & Compliance

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards for lead content (<300 ppm) and phthalates (<0.1% DBP, DEHP).
✔ Prop 65 Compliant – Ensures safe use for apparel applications.
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks.
✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes.

Available Packaging Options

✔ Pints
✔ Quarts
✔ Gallons
✔ 5-Gallon Containers
✔ 30-Gallon Drums
✔ 55-Gallon Drums
✔ 220-Gallon Totes

Pantone Matching Available – Need a specific color? We offer Pantone and competitor color matching to meet your exact needs.

Why Choose Total Ink Solutions® Super Polyester Plastisol Ink Series?

For screen printers looking for superior stretch, high-opacity, and low-temperature curing inks, Total Ink Solutions® Super Polyester Plastisol Ink Series is the ultimate solution for polyester, Spandex, and performance fabrics. Whether printing athletic wear, team uniforms, or activewear, this high-performance ink guarantees bold, flexible, and long-lasting prints.